Custom PCB Fabrication, Manufacturing &
Assembly
Extensive Custom PCB & Concurrent Engineering Experience
DFCY has provided trusted PCB manufacturing and fabrication services since 2000. We support complex PCB projects from layout to assembly. All key production steps are handled under one roof.
With advanced equipment, experienced engineers, and strong PCB material knowledge, we help customers complete custom PCB projects on time and within budget.
We also provide concurrent engineering support from the early project stage. Our team can advise on material selection, PCB structure, process requirements, and design for manufacturability.
From prototypes to production, DFCY focuses on stable quality, clear communication, and reliable engineering support.
Custom PCB Manufacturing Capabilities
Our custom PCB capabilities are supported by advanced production equipment, reliable testing systems, and experienced engineering support. We continue to improve our manufacturing process to meet different custom PCB requirements.
We work with many types of PCB materials, including standard FR-4, high frequency materials, high TG materials, aluminum base materials, flexible materials, and other special substrates. This helps us support different PCB applications and project needs.
For custom PCB orders, our engineers can review the design files, material requirements, stack-up, tolerance, surface finish, and production process before manufacturing. This helps reduce production risks and improve product quality.
Our experienced engineers and manufacturing team can also provide suggestions for material selection, design for manufacturability, and cost control. We help customers choose the right process based on performance, quantity, lead time, and budget.
Why Consider DFCY?
- Custom PCB fabrication in as little as 24 hours
- Fast quoting and order review
- Engineering and tooling support
- PCB fabrication, testing, and shipping coordination
- Controlled production for build time and quality
- Support for complex and challenging PCB projects
- DFM review before manufacturing
Custom PCB Tolerances and Manufacturing
Capabilities
DFCY continues to invest in state-of-the-art equipment and modern technology. This helps us improve our custom PCB fabrication capabilities
and maintain tight PCB manufacturing tolerances.
| Category | Capability | Tolerance |
|---|---|---|
| General Tolerances | Trace Tolerances | +/- .0008″ |
| General Tolerances | Internal Drill to Cu | .007″ |
| General Tolerances | Pad Over FHS | .005″ |
| General Tolerances | Solder Mask Clearance Over Pad Size | .004″ |
| General Tolerances | From Cu to the Edge of the Board | .010″ |
| General Tolerances | Impedance | +/- 10% |
| Lamination | Board Thickness | +/- 8% |
| Lamination | Layer-to-Layer Registration | .005″ or lower depending on layer count |
| Drill & Route | Route | +/- .005″, higher tolerances available |
| Drill & Route | Inside Radius | .015″ |
| Drill & Route | Minimum Slot Width | .021″ |
| Drill & Route | Drill Positioning | .002″ |
| Drill & Route | From Cu to the Edge of the Board | .010″ |
| Drill & Route | Impedance | +/- 10% |
Client Testimonials
Need a Quick Turn Custom PCB Quote?
Upload your Gerber files, fabrication drawings, schematics, and project requirements. Our engineering team will review your custom PCB design, check manufacturability, and get back to you within 24 hours.
Need More Info?
Contact us to discuss your next PCB project.